With the development of advanced manufacturing technologies, the adoption of automated welding production lines to achieve the automation and intelligence of the safe welding process has become an inevitable trend. Compared with traditional welding methods, the weld seams of the automated welding production line have higher quality and less deformation.
Welding Process Workflow
1
Loading: Transport machined folded plates and side plates to material stations.
2
Screw Welding: Mechanical hand positions plates for automatic sequential screw welding.
3
Side Plate Grinding: Automated grinding discs complete hole grinding tasks.
4
Reinforcement Rib Spot Welding: Precise manual fixation on the welding platform.
5
Box Assembly: Fixture-assisted TIG spot welding for box structure.
6
Safe Closure Welding: Automatic CMT technology completes all final weld seams.
7
Manual Corner Spot Welding: Final TIG reinforcement for corner integrity.
8
Final Grinding: Mechanical hand ensures smooth surface finish.
9
Product Off-line: Finished safe is transported to storage.
Key Advantages
Enhanced Efficiency: Continuous and stable operations reduce manual errors and increase speed.
Flexible Design: Adaptable to various models and specifications, reducing inventory pressure.
High Precision: Advanced control systems ensure consistent welding quality and product integrity.
Safety & Maintenance
1. Personnel must leave the working area once the robot starts.
2. Resolve all alarms before reconnecting the servo power supply.
3. Regularly clean dust from the control cabinet and robot surface.
4. Back up data programs regularly to prevent loss.
5. Replace main body batteries annually; control cabinet batteries every two years.
6. Monitor motor reducer sounds and check screw/nut tightness regularly.
Operation Video
Frequently Asked Questions
What is the average lead time for orders?
Average lead times range from 1 to 3 months depending on the season and customization complexity.
How long is the warranty period?
We provide a 12-month standard warranty. Technical support and solutions remain available even after the warranty expires.
Can I customize an automatic production line?
Absolutely. We specialize in non-standard customization tailored to your specific production requirements.
Do you offer pre-sales consulting?
Yes, we offer free professional pre-sales consulting to help you select the most suitable solution for your facility.
Do you provide on-site technical support?
Yes. We can dispatch specialists to your site for assembly, commissioning, and training to ensure successful operation.
What services are included in after-sales?
Our after-sales include 24/7 technical assistance, spare parts supply, and both on-site or remote maintenance training.
Heping Mechanical
