Workstations Production Line Design Automation Manual Automobile Assembly Production Line

Customization: Available
Production Scores: Multiple Varieties
Production Continuity: Continuous

Product Description

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Basic Specifications

Model NO.
Non-standard
Condition
New
Automation
According to Production Cycle Time Requirements
After-sales Service
Overseas Service Center Available
Key Machines
PLC
Weight
50000 Kg
Automatic Grade
Automatic
Machinery Capacity
30jph
Transport Package
Container, Wooden Box
Origin
China
Production Capacity
5000 pieces/Year
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Product Description

Automobile Assembly Production Line

The automotive welding production line can be customized according to customer needs, mainly consisting of a body assembly line and many sub-assembly lines. According to the body structure, it can be divided into sub-assembly lines, side wall lines, floor assembly lines, body lines, door cover lines, adjustment lines, and conveyor lines.

The planning and layout of production lines not only need to consider various aspects such as accuracy assurance, production efficiency, distribution logistics, and warehousing, but are also limited by existing conditions such as factory area and structure, and painting corridors. We provide the most suitable layout plan based on your specific requirements.

Components of Welding Line
Body Frame Assembly Machine Assembly and welding on six body frame Adjustable, and suitable for different types of vehicle.
Conveyor System Automated transportation of the body frame among different stations -
Power Truss Truss used for the site layout (spot welder, fans, lighting, circuit, etc.) -
Side Covering Stretching Machine (Hydraulic) Stretch the body covering and welding onto the frame. Stretching the body covering using hydraulic pressure till elastic deformation, then welding.
Side Covering Stretching Machine (Thermal) Stretch the body covering and welding onto the frame. Electrical Heating. Before cold-contraction, the body covering is welded onto the frame.
Body Frame Hanger Can be lifted by crane for transport to the assembly workshop. -
Process Carrier Body frame is set upon the carrier for transport among stations. With ground rails.
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Production Line Showcase

Frequently Asked Questions

1. What are the main components of the automotive welding production line?
The production line primarily consists of a body assembly line and various sub-assembly lines including side wall lines, floor assembly lines, body lines, and conveyor systems.
2. Can the production line be customized for different vehicle types?
Yes, the line is highly customizable. For example, the body frame assembly machine is adjustable to accommodate different types of vehicles based on customer needs.
3. What is the automation level of this equipment?
The production line is fully automatic, utilizing PLC (Programmable Logic Controller) for precision control and meeting high production cycle time requirements.
4. What is the annual production capacity of the system?
The system has a production capacity of approximately 5,000 pieces per year, with a machinery capacity of 30jph (jobs per hour).
5. How does the Side Covering Stretching Machine operate?
It can operate using two principles: hydraulic pressure to stretch the covering to its elastic deformation point, or thermal expansion/contraction via electrical heating before welding.
6. What factors are considered during the planning and layout?
Planning considers accuracy assurance, production efficiency, distribution logistics, warehousing, factory area constraints, and painting corridors to provide the most suitable plan.

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