Large Flow PP Filter Element End Cover Pneumatic Welding Machine (Simple)

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Product Description

Basic Information
Model NO.
ZS-DRJ158
Type
Filter Welding Machine
Application
Industry
Filter Connector
222 Connector
Material
PP, PE, Pet, Pat
Length
2400mm
Weight
680kg
Power
10.7kw
Production
60-80per/Hour
Welding Size
40in
Transport Package
Wooden Case
HS Code
8468800000
Product Description

Large Flow Filter Element End Cover Pneumatic Welding Machine

1. The end cap hot melt welding equipment is specially designed for large flow 40 inches filter elements, which is used to weld the end cap of the filter element with the filter material (such as PP, PFA, PES, PVDF, melt-blown, folded filter paper, etc.).

2. Equipment advantages: It adopts a precise temperature control system to ensure that there is no gap between the welding surface of the end cap and the filter material, prevent liquid leakage, and is resistant to high pressure. The servo pressure system or pneumatic pressurization has uniform and adjustable pressure to avoid deformation of the filter material or loose welding.

3. Welding size: 40 inches in length.

Product Parameters
ModelZS-DRJ158
Specifications (L×W×H)2400×1050×1850mm
Capacity25-33sec/pcs
Production60-80per/hour
Power Supply220VAC/380VAC 50/60HZ
Power10.7KW
Air pressure0.6-0.8Mpa
Heating Accuracy±2ºC
Heating materialsPP, PBT, etc.
Detailed Photos

Large Filter Element End Cover Welding Machine can be customized to a size of 40 inches

Core Features
1. High Sealing Welding Adopt precise temperature control system to ensure seamless welding surface between end cap and filter material, prevent liquid leakage and high pressure resistance. Applicable to PP, PE, nylon, etc.
2. Efficient Automation Servo pressure system or pneumatic pressurization, uniform and adjustable pressure to avoid deformation of filter material or loose welding.
3. Multifunctional Adaptability Modular mold design allows for quick replacement of fixtures, suitable for 40-inch large filter elements and special-shaped end caps.
4. Safety & Protection Equipped with anti-scalding alarm, overload protection, and exhaust gas extraction device, meeting workshop safety standards.
Industry Applications

1. Water treatment industry: End cap seals for RO reverse osmosis filter elements, ultrafiltration elements, and softening water filter elements.

2. Petrochemicals: Production of fuel filters, lubricating oil filters, and chemical liquid filters.

3. Food and pharmaceuticals: Welding of sterile filter elements in compliance with FDA/GMP requirements.

4. Industrial fields: Manufacturing of high-pressure filter elements such as hydraulic oil filter elements.

Packaging & Shipping
Frequently Asked Questions
What materials can this machine weld?
It is compatible with various thermoplastic materials including PP, PE, PBT, PET, PFA, and PES, making it suitable for a wide range of filter media.
What is the maximum welding length supported?
The machine is specifically designed to handle large flow filter elements with a length of up to 40 inches.
How is the welding quality ensured?
The equipment uses a precise temperature control system (accuracy ±2ºC) and a servo/pneumatic pressurization system to ensure seamless bonding and high pressure resistance.
What is the production efficiency of this equipment?
The machine can produce 60-80 pieces per hour, with a single welding cycle taking approximately 25-33 seconds per piece.
Does the machine meet safety standards?
Yes, it is equipped with anti-scalding alarms, overload protection, and an exhaust gas extraction device to ensure a safe workshop environment.
Is the machine customizable for different end caps?
Yes, the modular mold design allows for quick replacement of fixtures to suit different end cap shapes, including snap-on and threaded types.

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