Basic Information
Frequency Range
High Frequency
Type
Inertia Friction Welder
Touch Screen
Color LCD Touch Screen
Input System
Intelligent Digital Input System
Transport Package
Wooden Case
Specification
3050X800X1530mm
Production Capacity
1000 Set/Year
Packaging & Delivery
Package Size
180.00cm * 120.00cm * 180.00cm
Servo CNC Advantages
- Stable operation, not affected by oil temperature.
- High precision joint acquisition.
- Angle control for phase alignment products.
- Lower CO2 emissions compared to oil pressure systems.
- Enhanced energy saving effects.
- No oil leakage, improving the working environment.
- No waste oil, protecting the environment.
- Smooth drive at low speeds with thrust feedback control.
- Stable output under various temperature and humidity conditions.
- Miniaturization of oil pressure unit for noise reduction.
Continuous Drive Friction Welder Structure
1. Machine Base
High strength steel plate with annealing treatment for durability and high welding accuracy.
2. Spindle
Uniquely designed bearings to withstand high-speed rotation and high thrust.
3. Sliding Table
Taiwan Shangyin heavy linear guide rail to minimize sliding resistance.
4. Spindle Nose
Heat-treated high quality spring steel for long-term durability.
5. Spindle Drive System
Servo motor driven with strong belt transmission and frequency conversion control.
6. Slide Table Position Detection
High-precision magnetic scale with numerical input for easy adjustment and zero maintenance.
7. Moving Clamper
Horizontal oil pressure clamping with fine grinding heat treatment for stable clamping.
8. Oil Pressure Control
Unique program controlling proportional valves for high precision joint results and closed-loop stability.
9. Microcomputer Control (PLC)
Omron PLC controller ensures consistent product welding stability.
Technical Specifications (Standard Type)
| Model |
Max Forging Force (kN) |
Max Spindle Speed (RPM) |
Weld Diameter (Medium Carbon Steel) |
Rotary Fixture Length (mm) |
Move Fixture Length (mm) |
Max Travel (mm) |
Gross Power (kW) |
Weight (Tons) |
| YE-C2.5S | 25 | 5000 | φ5-φ12 | 25-260 | 50-450 | 300 | 10 | 2 |
| YE-C5S | 50 | 4000 | Φ8-φ20 | 25-260 | 50-450 | 300 | 15 | 2.5 |
| YE-C10S | 100 | 3500 | Φ10-φ26 | 25-260 | 50-450 | 300 | 25 | 4 |
| YE-C20S | 200 | 3000 | Φ12-φ40 | 25-260 | 100-500 | 300 | 38 | 6.5 |
| YE-C32S | 320 | 2000 | Φ18-φ50 | 30-260 | 100-500 | 300 | 66 | 7 |
| YE-C60S | 600 | 1500 | Φ30-φ65 | 30-260 | 100-500 | 300 | 90 | 8.5 |
Product & Application Gallery
Frequently Asked Questions
What are the main benefits of using a Servo CNC friction welder?
Servo CNC friction welders provide superior precision, energy efficiency, and environmental friendliness. They are not affected by oil temperature fluctuations, ensuring stable operation and high-quality joints consistently.
What materials can be processed with this machine?
The machine is ideal for medium carbon steel and various other metals. It can handle weld diameters ranging from 5mm up to 65mm depending on the specific model selected.
How does the control system ensure welding quality?
We utilize high-performance Omron PLC controllers and high-precision magnetic scales for position detection. This, combined with closed-loop hydraulic control, ensures precise thrust and stable welding results.
Is the machine customizable for specific production needs?
Yes, we offer custom machine configurations to meet specific industrial requirements, including specialized fixtures and adjusted travel distances for different workpieces.
What kind of maintenance does the position detection system require?
The slide table uses a non-standard contact magnetic scale for position detection. Because it is non-contact, it is wear-resistant and requires virtually no maintenance.
How is the equipment protected during international shipping?
All machines are securely packed in robust, export-standard wooden cases to prevent damage from vibration or moisture during transport.
Heping Mechanical
