Industrial Grade Servo Large Flow PP Filter Cartridge End Cover Hot Plate Welder

Basic Information

Model NO.	ZS-DRJ158
Type	Filter Welding Machine
Application	Industry
Filter Connector	222 Connector
Material	PP, PE, Pet, Pat
Length	2400mm
Width	1050mm
Height	1850mm
Weight	680kg
Power	10.7kw
Production	60-80 per/Hour
Welding Size	10-40in
Transport Package	Wooden Case
Specification	14006801350
Origin	China

Product Description

Industrial Grade Servo Large Flow PP Filter Cartridge End Cover Hot Plate Welder

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The end cap hot melt welding equipment is specially designed for large flow 10-40 inches filter elements. It is used to weld the end cap with filter materials such as PP, PFA, PES, PVDF, melt-blown, and folded filter paper.

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Equipment Advantages: Adopts a precise temperature control system to ensure seamless welding, preventing liquid leakage and resisting high pressure. The servo pressure or pneumatic system provides uniform, adjustable pressure to avoid deformation.

★ Welding size: 10-40 inches in length, fully customizable settings.

Technical Parameters

Model	ZS-DRJ158
Dimensions (L×W×H)	2400×1050×1850mm
Capacity	25-33sec/pcs
Production Speed	60-80per/hour
Power Supply	220VAC/380VAC 50/60HZ
Power Consumption	10.7KW
Air Pressure	0.6-0.8Mpa
Heating Accuracy	±2ºC
Compatible Materials	PP, PBT, etc.

Detailed Photos

Key Features

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High Sealing Welding: Precise temperature control ensures a seamless bond between the end cap and filter material, ideal for acid, alkali, and oil-resistant applications.

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Efficient Automation: Servo or pneumatic pressure systems provide uniform force, preventing deformation of delicate filter media.

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Multifunctional Adaptability: Modular mold design allows for quick fixture changes, suitable for 40-inch elements and special-shaped caps like snap-on or threaded types.

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Safety & Environmental Protection: Equipped with anti-scalding alarms, overload protection, and exhaust gas extraction devices.

Industry Applications

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Water Treatment: End cap seals for RO reverse osmosis, ultrafiltration, and softening elements.

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Petrochemicals: Production of fuel, lubricating oil, and chemical liquid filters.

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Food & Pharmaceuticals: Sterile filter welding compliant with FDA/GMP requirements.

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Industrial Fields: Manufacturing of high-pressure hydraulic oil filters and coolant systems.

Packaging & Shipping

All machines are securely packed in robust wooden cases to ensure safety during international transit. Gross weight is approximately 680kg.

Frequently Asked Questions

What is the maximum filter length this machine can weld?

The machine is designed to handle filter elements ranging from 10 inches to 40 inches in length.

Which materials are compatible with the hot plate welder?

It works perfectly with thermoplastic materials such as PP, PE, PFA, PES, PVDF, and PBT.

How does the machine ensure no liquid leakage?

The equipment uses a high-precision temperature control system and either servo or pneumatic pressure to ensure a seamless, high-pressure resistant bond between the cap and filter media.

What is the typical production capacity?

The machine can produce between 60 to 80 pieces per hour, with a cycle time of approximately 25-33 seconds per piece.

Is the equipment safe for food and pharmaceutical production?

Yes, the welding process is suitable for sterile filter elements used in food, beverage, and medical industries, meeting standard hygiene requirements.

What kind of power supply is required?

The machine supports 220VAC single phase or 380VAC three phase at 50/60HZ.