Automatic Linear Vibration Welding Machine for Welding Hydraulic Cylinder Rod End

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Product Description

Basic Specifications

Model NO.NZC-R3530
ControlAutomatic
Frequency RangeAs Design
Electric CurrentAC
Customized/OEMAvailable
Welding MaterialStainless Steel, Aluminum, Cast Iron, Steel, Copper
Welding CurrentAC/DC/Pulse/Inverter
Production Capacity500 sets/Year
HS Code8515319900
PackageFumigation Wooden Box

Product Description

Automatic linear vibration welding machine for welding hydraulic cylinder rod end.
Welding Machine Overview Welding Process Detail Machine Structure

Main Features

  • Air-cooled welding torch is fixed while workpiece rotates; welding position is horizontal.
  • Welded machine body with longitudinally adjustable pneumatic tail-stock and torch.
  • Workpiece positioned by special fixture and pressed by pneumatic thimble for synchronous rotation.
  • Japan OMRON PLC control with inverter-based stepless speed adjustment.
  • High-performance Japan OTC welding power source for stable arc and uniform seams.
  • Touch man-machine interface for presetting parameters: welding length, current, voltage, speed, and oscillating frequency.
  • Digital Analog (D/A) control for multi-layer continuous welding without arc stopping.
  • Welding oscillating mechanism specifically designed for wide and multi-layer seams in hydraulic cylinders.

Technical Parameters

No. Description Specification
1Rotary Axis Speed0.2-10 R/MIN (Stepless)
2Welding Current50-400A, 100% Duty Cycle
3Torch AdjustmentLifting: 100mm, Left-Right: 100mm, Angle: 25°~ 60°
4Air Compressor0.4~0.6MPA
5Working Voltage3 Phases 380V 50Hz
6Oscillating Scope0~40mm
7Oscillating Frequency0-30 times/min
8Pneumatic FeedingTorch: 200mm, Tail Stock: 150mm

Service & Terms

📋 Sales Terms

• 30% T/T advance, balance before delivery.
• Delivery: 60 days post-payment.
• Guarantee: 12 months.

🛠 Support Highlights

• Free technical training at factory.
• Pre-shipment inspection: Size, weight, and protective packaging checks.
• Lifetime technical consultation and 2-hour customer service response.

Certification 1 Certification 2 Certification 3

Packaging & Shipping

Normally we use fumigation plywood cases for packaging. Large machines may use steel pallets with plastic film covers. All machines are treated with anti-rust paint or oil before leaving the factory.

Packaging Detail

Frequently Asked Questions

Q1: How to customize an automatic welding machine for your workpiece?
Please provide the material, dimensions (length, width, thickness), or technical drawings. Real pictures of the workpiece are also highly helpful for the design process.
Q2: What are the core components used in the machines?
The machines typically include PLC systems (Omron/Siemens), welding power sources (OTC/Panasonic), servo motors, and pneumatic control systems.
Q3: Can you design a multi-station machine with multiple torches?
Yes, we can design workstations with one, two, or more torches to increase production efficiency based on your needs.
Q4: Which brands of PLC and Robots do you use?
We standardly use Omron and Siemens for PLC. For robotic arms, we typically integrate OTC, Yaskawa, ABB, or KUKA, but customers can specify their preferred brand.
Q5: What types of welding seams can your machines handle?
Our equipment covers circular/girth seams, longitudinal/straight seams, square seams, and irregular seam welding applications.
Q6: Is it possible to extend the warranty period?
Yes, while our standard free warranty is 1 year, it can be extended to 2-5 years upon request. Regardless of the warranty period, we provide lifelong after-sales service.

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