Basic Information
Oscillation Frequency
25~45kHz
Working Power
Three Phase 380V/50-60Hz
Cooling Water Pressure
0.1~0.3MPa
Certification
CE, ISO, RoHS, UL
Production Capacity
5000 Sets/Year
Product Description
IGBT Technology 80KW High Frequency Heating Induction Forging Brazing Machine
With the earliest and most senior technical team in this area, our induction heating equipments have been approved by domestic markets. Based on 20 years of experience, we provide professional guidance for choosing the most suitable equipment for your needs.
Key Features:
This high-frequency induction heating equipment can meet surface quenching requirements for gear diameters within 350mm, sprocket diameters within 500mm, and shafts within 120mm. It is exceptionally effective for machine tool guide cross-sections within 300mm and steel diathermy for 20mm thickness/900mm width.
| Working voltage | Three Phase 380V/50Hz |
Cooling water flow (host) | 32L/Min(0.1MPa) |
| Voltage range | 360V~420V |
Cooling water flow (transformer) | 29L/Min(0.1MPa) |
| Max input current | 120A |
Cooling water pressure | 0.1~0.3MPa |
| Max input power | 80KW |
Weight of host | 70Kg |
| Oscillation frequency | 25~45KHz |
Transformer weight | 90Kg |
| Efficiency | 90% |
Host Dimensions(mm) | 600×480×1360 |
| Duty cycle | 100% |
Transformer Dimensions(mm) | 500×800×580 |
Application Areas
- Penetration forging of round steel with diameter less than 45mm.
- Quenching of Φ350mm disks, Φ100mm shafts, and other mechanical parts.
- Machine tool guide quenching.
- Quenforcement of auto parts and motorcycle parts.
- Heat treatment for pliers, wrenches, screwdrivers, hammers, and axes.
Packing & Delivery
- Machine is wrapped with a film layer and packed in a paper box.
- Placed into a standard exporting wooden case with foam protection.
- Compatible with 20GP or 40HQ container loading.
Installation & After-Sales Service
- Comprehensive manuals and videos for installation instructions.
- Professional technical engineers available for phone call instructions.
- On-site technical support for installation or maintenance available upon request.
Selection Guide
When choosing induction heating equipment, consider the following:
- Workpiece Size: Large/solid parts require high power and low frequency. Small parts/gears require high frequency.
- Heating Depth: Deep heating needs low frequency; shallow/local heating needs high frequency.
- Process Requirements: Quenching/welding usually use higher frequency; Forging/smelting require lower frequency for better penetration.
- Material: Metals with higher melting points or smaller resistance require larger power.
Frequently Asked Questions (FAQ)
What is the main advantage of the IGBT technology in this machine?
IGBT technology provides higher efficiency (90%), better reliability, and allows for a 100% duty cycle, meaning the machine can work continuously 24 hours a day.
What is the oscillation frequency range for the FZ-80 model?
The oscillation frequency ranges from 25kHz to 45kHz, making it ideal for forging and medium-to-shallow depth quenching.
Does the machine require a specific cooling system?
Yes, it requires water cooling. The host needs a flow rate of 32L/Min and the transformer needs 29L/Min at a pressure of 0.1~0.3MPa.
Can this equipment be used for machine tool guide quenching?
Absolutely. It is specifically designed to handle machine tool guide cross-sections within 300mm effectively.
What kind of packaging is used for international shipping?
We use standard export wooden cases. The machine is first wrapped in film and protected by foam to ensure it arrives safely via container.
What certifications does the FZ-80 hold?
The equipment is fully certified with CE, ISO, RoHS, and UL standards, ensuring compliance with international safety and quality regulations.
Heping Mechanical
