35kHz Portable Ultrasonic Spot Welding Machine Spot Welder

Customization: Available
Control: Semi-Automatic
Cooling Way: Air Cooling

Product Description

Basic Specifications

Model NO.
RPS-SW35
Style
Portable
Electrode Stroke
Vertical
Conductive Way
One-Sided
Welding Spot
Single
Frequency
35kHz
Power
500W
Horn Material
Titanium or Aluminum Alloy
Weight
8kg
Generator
Digital
Warranty
1 Year
Capacity
200PCS/Month

Product Description

Ultrasonic Spot Welder Banner

The ultrasonic hand welder offers a low-cost solution for parts where automation is not viable or production volumes are low. Application areas include spot-welding, staking of components, access to difficult weld areas, and second operations or re-work.

The ultrasonic hand press offers a cost-effective alternative to a standard pneumatic bench press. It is ideal for low-volume production, offering an advantage over a handheld welder with its rigidly fixed welding head. The weld depth can be set, giving consistent, repeatable results.

Poultry Industry Application: Specifically designed for Polypropylene Chicken Manure Belts in poultry farm cages. It provides the fastest and most economical way to stick belts together after repairing, ensuring speed and occupational health safety without the need for chemicals.

Key Advantages

  • Easy to take, operate, and install.
  • Welds by Time, Energy, or Peak Power with settable +/- window limits.
  • Automatic tuning for optimal performance.
  • Overload Protection to safeguard equipment.
  • Clear Power and Status Display.
  • Short Circuit Protection.
Technical Features
Item 20 28 35 40
Frequency 20Khz 28khz 35khz 40khz
Power 800w 600w 500w 300w
Horn tip diameter 12mm 10mm 8mm 8mm
Horn material Aluminum alloy, Steel & Titanium alloy
Generator Digital generator
Application Fields

Wide Range of Applications:

  • Automotive industry prototype and trials work.
  • Conveyor belt repair and fabric joining.
  • Blister packs and vacuum forming component retaining.
  • Tamper-proof sealing of packaging.
  • Cold sealing for explosive or heat-sensitive chemical materials.
Material Science

Materials for Ultrasonic Welding: Most thermoplastic materials can be ultrasonically welded. Unlike thermosets, which degrade under intense heat, thermoplastics soften when heated and cool when hardened, making them ideally fitted for ultrasonic assembly. This process is also preferred in the explosive industry as a "cold sealing" method because it prevents heat-induced activation of sensitive chemicals.

Product Showcase

Welding Detail 1
Welding Detail 2
Welding Detail 3
Welding Detail 4
Welding Detail 5
Welding Detail 6
Welding Detail 7

Frequently Asked Questions

What materials are suitable for ultrasonic welding?
Most thermoplastic materials can be welded. Thermoplastics soften when heated and harden when cooled, unlike thermosets which degrade under heat.
Can this machine be used for explosive materials?
Yes, it is highly preferred for explosive and heat-sensitive chemicals as it uses a cold sealing method that does not activate the chemicals.
What are the safety features of the digital generator?
The generator includes auto-tuning, overload protection, and short-circuit protection to ensure equipment durability and operator safety.
Is the welding horn customizable?
Yes, horns are available in Titanium alloy, Aluminum alloy, or Steel depending on the specific application requirements.
What is the main advantage of a handheld welder over automation?
It provides a low-cost, flexible solution for low-volume production, difficult-to-reach weld areas, and repair work where automation is not viable.
What is the warranty period for this equipment?
The product comes with a 1-year warranty and access to online after-sales service.

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