Portable Ultrasonic Welder for Auto Spot Welding with Handheld Gun

Customization: Available
Application: Commodity, Auto Part, Electronic, Stationery, Toy
Cooling Way: Air Cooling

Product Description

Basic Specifications

Model NO.
RPS-W28-600
Control
Semi-Automatic
Frequency
30K / High Frequency
Electric Current
AC
Style
Handheld
Power
Ultrasonic
Horn Tip
12mm
Horn Material
Aluminum, Steel & Titanium Alloy
Generator
Digital Generator
HS Code
8515900090
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Packaging & Delivery

Package Size
30.00cm * 12.00cm * 10.00cm
Gross Weight
6.000kg

Product Description

Ultrasonic Welding Gun

The ultrasonic hand welder offers a low-cost solution for parts where automation is not viable or production volumes are low. Application areas include spot-welding, staking of components, access to difficult weld areas, and second operations or re-work.

The design and lightness of the manual pistol handgrip have been carefully delineated in order to assure practical and comfortable handling when in use. Ultrasonic welding guns are used to weld thermoplastics where areas of welding are hard to reach or the parts are too large to weld.

  • Pistol type & straight staple type guns available
  • Easy grip guns available with smaller diameters
  • High-quality connectors used to minimize loose connections
  • Available in multiple frequencies: 20khz, 28khz, 35khz, and 40khz
Product Features
Item 20 28 35 40
Frequency 20Khz 28khz 35khz 40khz
Power 800w 600w 500w 300w
Horn Tip Diameter 12mm 10mm 8mm 8mm
Horn Material Aluminum alloy, Steel & Titanium alloy
Generator Digital generator

Ultrasonic welding is a widely recognized and accepted process for joining thermoplastic materials. It offers many advantages, including process reliability and repeatability, lower energy usage than other joining techniques, material savings (no need for consumables like glue or mechanical fasteners), and labor savings.

Industry Applications
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Applications & Industries

  • Automotive industry components
  • Prototype and trials work
  • Conveyor belt repair
  • Fabric repairs and joining
  • Blister packs and packaging
  • Vacuum forming component retaining
Welding Tools
Welder Detail 1
Welder Detail 2
Welder Detail 3
Welder Detail 4
Welder Detail 5
Welder Detail 6
Welder Detail 7

Frequently Asked Questions

What materials can this ultrasonic gun weld?
It is designed for joining thermoplastic materials, including PP woven sacks, synthetic fabrics, and various automotive plastic components.
Is the generator digital or analog?
This system uses a high-quality digital generator for better frequency control and process stability.
Can I use this for continuous production?
While it is highly durable, the handheld design is optimized for low-volume production, prototypes, re-work, or welding in hard-to-reach areas where automation is not feasible.
What are the available horn materials?
Depending on your application requirements, horns are available in Aluminum alloy, Steel, and Titanium alloy.
Does ultrasonic welding require glue or fasteners?
No, one of the primary advantages is that it requires no consumables like glue, staples, or mechanical fasteners, resulting in material and labor savings.
How portable is the equipment?
The equipment is designed to be mobile and lightweight, with a total package weight of approximately 6kg, making it easy to move around a workshop.

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