Portable Ultrasonic Spot Welding Machine Welder for Plastic and Non-Woven Fabric

Customization: Available
Application: Household Appliances, Auto Part, Electronic, Toy
Cooling Way: Air Cooling

Product Description

Basic Specifications

Model NO.
RPS-HW35
Control
Manual
Frequency Range
Low Frequency
Electric Current
AC
Style
Handheld
Power
500W
Frequency
35kHz
Horn Material
Titanium, Alumnium Alloy
Max Power
800W
Weight
10kgs
HS Code
8515900090
Production Capacity
200PCS/Month

Product Description

Portable Ultrasonic Spot Welding Machine

Portable straight ultrasonic spot welding welder designed for plastic and non-woven fabric. This machine converts 50/60 Hz current to 15, 20, 30, or 40 kHz power through an ultrasonic generator. The high-frequency electrical energy is converted into mechanical motion via an ultrasonic transducer and transmitted to the welding head through a booster.

The vibration energy generates friction heat to melt the plastic at the workpiece joint. Upon stopping the vibration, transient pressure causes weldments to solidify into a single body through molecular linkage. Welding time is typically less than 1 second, resulting in high strength comparable to the base material.

Core Features

Famous brand components for strong power and stable performance.
Compact design with small footprint to save workspace.
Environmentally friendly: Low noise and low power consumption.
High efficiency with robust welding results.
Feature Banner

Industrial Applications

Category Specific Application
ApparelClothing fabric, underwear spot welding, etc.
LabelLogo, woven labels, marks welding or spot welding.
Shoe materialTPU vamp positioning, smoothening wrinkles.
PoultryChicken manure belt, egg conveyor belt welding.
AutomobileTrim wrapping, riveting, steering wheel dustproof sleeves.
ElectronicPlastic parts, rubber column riveting, soundbox cloth.
PackagingPVC spot welding, plastic box sealing.
Non-wovenFace mask, non-woven bag welding.
RibbonRibbon, elastic belt welding.
FilterVelcro welding, film welding.
★ Use Attention:
1. The welding horn must be tightened during replacement.
2. Do not use the machine if the current is too high.
3. Ensure the equipment is connected to a grounding line for security.
4. Use two wrenches when installing or dismantling the horn to prevent transducer damage.
5. Do not modify the welding horn without permission.
6. Non-professionals should not dismantle the machine for maintenance.
Technical Info Banner

Technical Parameters

Item Parameter Advantage Material
28Khz Hand Welder 800W, Digital Gen, Customized Horn, 220V Lightweight generator (5kg total), digital frequency tracking, alloy housing, adjustable welding time. PP, PVC, Fabric, PE, ABS, Nylon (Max 8mm)
35Khz Hand Welder 500W, Digital Gen, Customized Horn, 220V PP, PVC, Woven, PU, PET (Max 5mm)
Application Detail 1 Application Detail 2 Application Detail 3 Application Detail 4 Application Detail 5 Application Detail 6

Frequently Asked Questions

What materials can be processed with this ultrasonic welder?
It is suitable for most thermoplastics including PP, PVC, ABS, PS, Nylon, PU, PET, and non-woven fabrics.
How fast is the welding process?
The welding time is extremely efficient, generally taking less than 1 second to complete a joint.
Can the welding horn be customized for specific shapes?
Yes, welding horns can be customized in terms of size and material (Titanium, Steel, or Aluminum Alloy) to suit your specific application.
What are the main differences between the 28Khz and 35Khz models?
The 28Khz model offers higher power (800W) and can handle materials up to 8mm thick, while the 35Khz model (500W) is more suited for precision work on materials up to 5mm.
Is the generator easy to operate for beginners?
Yes, the machine features a digital generator that automatically tracks frequency, making it user-friendly for both manual and machine-integrated operations.
What safety measures should be taken during installation?
Always use two wrenches when tightening the horn to avoid damaging the transducer and ensure the unit is properly grounded.

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