High-Precision Ultrasonic Metal Welding Machine for Lithium Battery Cells

Customization: Available
Control: Automatic
Welding Spot Number: Single

Product Description

📋 Basic Information
Model NO. TOB-USW-3000W
Transport Package Wooden Boxes
Production Capacity 10000 Set/Month
Product Description

Ultrasonic Metal Welder Machine

Ultrasonic Metal Welder Machine

1. The ultrasonic metal welding machine is specifically designed for Lithium battery tab welding, featuring a sophisticated touch-screen controller. It is ideal for welding stacked electrode sheets (Copper & Aluminum) and tabs onto current collectors, supporting both R&D laboratory preparation and full production lines for Li-ion pouch cells.

2. This Battery Welding Machine is capable of welding stacked electrodes with 10-30 layers of aluminum or copper foil with Al and Nickel tabs. For larger battery requirements involving up to 60 layers, alternative high-power models like the USW-4500W are available.

Model TOB-USW-3000W
Type Ultrasonic spot welding machine
Welding Ability (Copper) 10-30 sheets 0.09-0.012mm copper foil + 0.1-0.3mm Ni or Nickel-clad copper tab welding.
Welding Ability (Aluminum) 10-30 sheets 0.09-0.012mm aluminum foil + 0.1-0.3mm Al tab welding.
Welding Ability (Belt) 0.2mm Al belt + 0.2mm Ni belt or Nickel-clad copper wrapping welding.
Welding Point Sizes 4*6, 4*8, 4*10, 4*12 mm customized
Frequency 24KHZ
Max Output Power 3000W
Control Mode CPU control with Touch-screen
Air Supply ≥0.5MPa
Voltage Source 110/220V 50HZ/60HZ
Operational Humidity ≤48%
Operational Temp ≤45ºC
Warranty One year limited warranty with lifetime support
📷 Product Display
Frequently Asked Questions
Q1: What is the primary application of the TOB-USW-3000W?
The machine is designed for Lithium battery tab welding, specifically for welding stacked electrode sheets (Copper and Aluminum) onto current collectors in pouch cell production.
Q2: How many layers of metal foil can this machine weld effectively?
The 3000W model is optimized for welding between 10 to 30 layers of aluminum or copper foil.
Q3: Can the welding point dimensions be customized?
Yes, welding points are customizable with standard options including 4*6, 4*8, 4*10, and 4*12 mm.
Q4: What type of control system does the machine utilize?
It uses a high-precision CPU control system managed via an intuitive touch-screen interface for precise operation.
Q5: What are the power and air supply requirements?
The machine operates on a 110V or 220V voltage source (50/60HZ) and requires an air supply pressure of ≥0.5MPa.
Q6: What kind of warranty and support is provided?
The machine comes with a one-year limited warranty and lifetime technical support.

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