Ultrasonic Metal Welding Machine for 30mm2 Harness Wires Welding

Customization: Available
Control: Semi-Automatic
Cooling Way: Air Cooling

Product Description

Basic Specifications

Model NO.
YH-X2040A
Style
Fixed
Electrode Stroke
Vertical
Electric Current
DC Shock Wave
Transmission
Motor - Cam
Conductive Way
Both-Sided
Welding Spot Number
Multiple
Power
4000W
Welding Area
0.5-30 mm2
Working Air Pressure
0.05-0.9MPa
Working Frequency
20kHz
Working Voltage
220V
HS Code
8479819000
Production Capacity
1000PC/Year

Ultrasonic Metal Welding Splicing Machine

The ultrasonic wire harness welding machine is widely used in the fields of automobiles, electronic appliances, motors, communication equipment, mechanical equipment, and instruments. The welding harness area covers from 0.5mm2 to 30mm2.

  • Powerful 4000W equipment capable of welding harness areas from 1-30mm2 at one time. Suitable for automobile wiring harness, wire head forming, and multiple wire mutual welding.
  • Integrated machine design: Compact size, lightweight, and professional appearance for convenient mobility.
  • Advanced PLL lock-in frequency automatic tracking technology ensures consistent and high-quality welding effects.
  • Superior electrical conductivity after welding, achieving low resistivity or near-zero resistance.
  • Compatible with both copper and aluminum wire, metal braided wire, stranded wire, enameled wire, and motor leads.

Technical Parameters

Model YH-X2020A YH-X2030A YH-X2040A
Power 2000W 3000W 4000W
Welding Area 0.5-16 mm2 0.5-20 mm2 1-30 mm2
Working Pressure 0.05-0.9MPa 0.05-0.9MPa 0.05-0.9MPa
Frequency 20KHz 20KHz 20KHz
Voltage 220V 220V 220V

Product Showcase

Ultrasonic Metal Welding Machine
Welding Process
Welding Detail
Machine Structure
Wire Harness Welding
Welding Samples
Technical Design
Component View
Welding Control

Certificates & Quality

Product Certificate
Production Facility

Frequently Asked Questions

What is the maximum welding area for the YH-X2040A?
The YH-X2040A model supports a wide welding area ranging from 1mm2 to 30mm2, making it suitable for heavy-duty wire harness splicing.
Can this machine weld different types of metals?
Yes, it is designed for welding copper and aluminum wires, including metal braided wires, stranded wires, and enameled wires.
What is the advantage of PLL lock-in frequency technology?
PLL (Phase-Locked Loop) technology provides automatic frequency tracking, which ensures the ultrasonic vibration remains stable, resulting in a consistent and reliable welding joint.
How does the conductivity look after welding?
Ultrasonic welding provides excellent electrical conductivity. The resistivity of the joint is extremely low, often near zero, which is ideal for electronic and automotive applications.
Is the machine easy to transport?
Yes, the machine features an integrated design that is compact and lightweight, allowing for easy movement within a production facility.
What are the main application industries for this machine?
It is widely used in the automotive industry, electronic appliance manufacturing, motor production, and communication equipment assembly.

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