Low-Energy-Consumption Ultrasonic Metal Welding Machine for Lithium Battery Electrodes

Customization: Available
Control: Automatic
Welding Spot Number: Single

Product Description

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Basic Information

Model NO.
USW-3000W
Transport Package
Wooden Boxes
Origin
China
Capacity
10000 Set/Month
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Product Description

Ultrasonic Metal Welder Machine

1. The USW3000W ultrasonic metal welding machine is specifically designed for Lithium battery tab welding, featuring a high-precision touch-screen controller. It is the ideal solution for welding stacked electrode sheets (Copper & Aluminum) and tabs onto current collectors, widely used in both R&D laboratories and full-scale production lines for Li-ion pouch cells.

2. This 2600W/3000W Battery Welding Machine is capable of welding stacked electrodes with 10-30 layers of aluminum or copper foil with Al and Nickel tabs. For larger batteries requiring up to 30 layers, the USW-3000W model is recommended, while the USW-4500W model is available for requirements reaching up to 60 layers.

Model Battery Welding Machine USW-3000W
Type Ultrasonic spot welding machine
Welding Ability 1 10-30 sheets 0.09-0.012mm copper foil + 0.1-0.3mm Ni or Nickel-clad copper tab welding. (Customized points: 4*6, 4*8, 4*10, 4*12 mm)
Welding Ability 2 10-30 sheets 0.09-0.012mm aluminum foil + 0.1-0.3mm Al tab welding. (Customized points: 4*6, 4*8, 4*10, 4*12 mm)
Welding Ability 3 0.2mm Al belt + 0.2mm Ni belt or Nickel-clad copper wrapping welding.
Frequency 24KHZ
Max Output Power 3000W
Control Mode CPU Control
Air Supply ≥0.5MPa
Voltage Source 110/220V 50HZ/60HZ
Environmental Limits Humidity ≤48%, Temperature ≤45ºC
Warranty One year limited warranty with lifetime support
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Product Details & Applications

Ultrasonic Welding Process

Frequently Asked Questions

What is the primary use of the USW-3000W welding machine?
It is designed for Lithium battery tab welding, specifically for joining stacked electrode sheets (Copper and Aluminum) to current collectors in pouch cell production.
How many layers of foil can this machine handle?
The 3000W model is capable of welding between 10 to 30 layers of aluminum or copper foil efficiently.
What materials are compatible with this ultrasonic welder?
It works with copper foil, aluminum foil, nickel tabs, and nickel-clad copper tabs.
What are the power and air supply requirements?
The machine requires a voltage source of 110V/220V (50/60Hz) and a constant air supply of at least 0.5MPa.
Does the machine support different welding point sizes?
Yes, the welding points can be customized to various sizes including 4x6, 4x8, 4x10, and 4x12 mm depending on your specific needs.
What kind of control system does it use?
The equipment utilizes an advanced CPU control system with a user-friendly touch-screen interface for precise operation.

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