China Manufacturing Machinery Hydraulic Drill Pipe Friction Welding Machine Bimetal Welding Machine for Cable Lugs

Customization: Available
Cooling Way: Air Cooling
Control: Automatic

Product Description

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Basic Information

Model NO.YE-C20 StyleHorizontal Type
Frequency RangeHigh Frequency Electric CurrentAC
TypeInertia Friction Welder MachineCustom Machine
Control TypePLC Control Touch ScreenColor LCD Touch Screen
Input SystemIntelligent Digital Input System Package Size180.00cm * 120.00cm * 150.00cm
Specification3050X800X1530mm Gross Weight10000.000kg

Product Description

Continuous drive friction welder (servo numerical control type)

Core Structure & Features

  • Machine base: High strength steel plate welding with annealing treatment for high thrust resistance and welding accuracy.
  • Spindle: Uniquely designed bearings for high-speed rotation and high thrust; cast iron spindle body ensures maximum durability.
  • Sliding table: Utilizes heavy linear guide rails to minimize sliding resistance.
  • Spindle drive system: Driven by a servo motor with strong belt transmission; speed is adjustable via frequency conversion.
  • Position detection: High-precision magnetic scale for numerical input setting, requiring zero maintenance.
  • Moving clamper: Horizontal oil pressure clamping with fine grinding heat treatment for stable, high-precision clamping.
  • Oil pressure control: Proportional valve control with a closed-loop hydraulic system ensures stable thrust and joint quality.
  • Microcomputer Control: Integrated Omron PLC controller for superior welding stability.
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Technical Specifications

Model Max Forging Force (kN) Max Spindle Speed (RPM) Weld Diameter (Steel mm) Rotary Fixture Length (mm) Move Fixture Length (mm) Max Travel (mm) Power (kW) Weight (Tons)
YE-C5504000Φ5-φ1625-26050-450300152.5
YE-C101003500Φ5-φ2025-26050-450300254
YE-C202003000Φ5-φ3225-260100-500300386.5
YE-C323202000Φ5-φ4030-260100-500300737
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Visual Display

Friction Welding Machine Main View
Main Application
Production Process
Certifications
Packaging and Shipping
Technical Support
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Frequently Asked Questions

Q1: What materials are suitable for friction welding with this machine? A: It is ideal for medium carbon steel, bimetal combinations like copper-aluminum, and various alloy steels commonly used in drill pipes and cable lugs.
Q2: How does the servo numerical control improve welding precision? A: The servo system allows for precise control of spindle speed and positioning, ensuring consistent heat generation and forging pressure for every cycle.
Q3: Is the machine easy to maintain? A: Yes, the use of non-contact magnetic scales and heavy-duty linear guides minimizes wear and eliminates the need for tedious manual adjustments.
Q4: Can the welding parameters be customized? A: Absolutely. The PLC control and color touch screen allow users to set speed, pressure, and travel distance via an intelligent digital input system.
Q5: What safety features are integrated into the hydraulic system? A: We use a unique proportional valve program and closed-loop control to ensure hydraulic stability and prevent pressure fluctuations during the forging phase.
Q6: What is the typical production capacity? A: The standard production capacity is approximately 1000 sets per year, depending on the specific model and customization requirements.

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