Plastic Assembly PP PE Spin Welding Machine of Thermoplastic Friction Joining Welder for Round_Circular Rotary Fusion Equipment

Customization: Available
Cooling Way: Air Cooling
Control: Semi-Automatic

Product Description

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Basic Information

Model NO. Plastic Assembly PP PE Spin Welding Machine
Style Vertical
Frequency Range High Frequency
Electric Current DC
Type Inertia Friction Welder
Transport Package Wooden Case
Specification Circular Rotary Fusion Equipment
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Product Description

Plastic Assembly PP PE Spin Welding Machine employs rotary frictional tech for joining two thermoplastic parts together, forming a molecular bond. The weld is achieved via the friction created by rotating one part half against a fixed mating part half while under a clamped load. Once the rotation stops, the parts are held together for a short time to solidify the bond. Naturally, the joint between the two components to be welded must be circular.

Spin Welding Machine Overview

This machine consists of an actuator that contains the motor for rotation, either a pneumatic cylinder or electric motor to supply the weld force, and a controller that manages the actuator movement, rotation, and other weld parameters. It offers high-stretch hermetic seals and relatively short welding time. The process is not as material-specific as ultrasonic welding, allowing most thermoplastics to be processed, including materials from different molding processes like injection molded parts to extruded or blow molded components.

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Technical Data

ModelKLC-1500
Input Power1500w
Input Voltage220v/50hz, Single Phase
Max Diameter300mm
Rotation SpeedMaximum 3000RPM
Timer (Digital)0.01 to 9.99 seconds
Air PressureUp to 6kw/cm square
Productivity15~20pcs/minute
Controlling SystemPLC with Touch Screen
Weight260kgs
DimensionL:980*W:660*H:1950mm
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Salient Characters

Ability to weld parts with circular joints not easily welded by ultrasonic.
Fast cycle times compared with adhesive or fasteners assembly.
Compatible with most thermoplastics, typically Semi-crystalline (PP, PE, Nylon).
No consumables like adhesives, fasteners, or bolts required.
High strength, hermetic and robust sealing with low maintenance.
Environmentally friendly: no waste, fumes, or emissions generated.
Spin Welding Machine Features
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Detailed Photos & Precautions

Detailed View 1

Important Precautions: Parts joint must be on a circular axis. Determine whether final orientation of parts is required. Joint design must take into account flash/particulate produced during the process. Ideally, the upper part half should be designed for use with drive features. The parting line should be parallel to the force applied by the driver. Sufficient collapse distance is required to ensure weld strength.

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Machine Applications

Application Example 1
Application Example 2

This equipment applies thermoplastic bonding for parts with circular joining interfaces across various fields:

  • Automotive: Fuel system filtration, air ducts, filter bowls, and oil fill tubes.
  • Appliance: Water valves, refrigeration water filtration, and toilet components.
  • Irrigation: Sprinkler components.
  • Medical & Beverage: Syringes, dispensing cups, and spherical containers.

Frequently Asked Questions

What materials are best suited for spin welding?
Spin welding is ideal for most thermoplastics, especially semi-crystalline resins such as PP, PE, and Nylon, which can be difficult to weld using ultrasonic methods.
Does the joint have to be perfectly circular?
Yes, the interface where the two parts meet must be circular to allow for the high-speed rotation required to generate friction heat.
How long does a typical welding cycle take?
The process is very efficient; welding and cooling times are often completed within seconds, making it suitable for high-volume production lines.
Can spin welding achieve a hermetic seal?
Yes, spin welding creates a strong molecular bond that provides excellent hermetic sealing, suitable for liquid containers and pressure vessels.
Is it possible to weld dissimilar plastics?
Dissimilar thermoplastics can be welded as long as they have similar melt temperatures and melt-flow indices.
What are the main maintenance requirements?
The machine is designed for low maintenance. Regular checks of the pneumatic system and ensuring the drive features are clean are the primary requirements.

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