Servo Spin Welder Orienting Rotation Plastic Welding Machine of Round_Circular Thermoplastic Orientation Rotary Friction Welders

Customization: Available
Cooling Way: Air Cooling
Control: Semi-Automatic

Product Description

Basic Info

StyleVertical
Frequency RangeHigh Frequency
Electric CurrentDC
TypeContinues Drive Friction Welder
MachineSpin Rotary Friction Welders Machine
Transport PackageWooden Case
SpecificationRotary Friction Welders machine
Servo Spin Welder

Product Overview

Servo Spin Welder Orienting Rotation Plastic Welding Machine is an electric press system utilizing servo motors to provide precise control and accuracy for welding assemblies with circular weld joints. It provides angular advertent orientation and overall assembly height consistency.

This process is ideal for thermoplastic parts with rotational symmetrical joint surfaces. One half is held stationary while the other is rotated under pressure. The heat generated melts the plastic at the interface, forming a strong weld upon cooling. It is a highly energy-efficient process with short cooling times, making it perfect for automated assembly lines.

Technical Parameters

Motor Power2900W
Motor TypeServo
Precision0.1 Degree
Velocity1500RPM
Welding Pressure0.5~0.7MPa
Torsion10 N*M
Power Supply110V/220V, 50/60HZ
Rotation Circles1~100 (adjustable)
Weight400kgs
Dimension1150*900*2150mm

Key Features

  • High resolution touch screen with programmable logic control (PLC).
  • Extra-rigid steel column with negligible deflection for stable welding.
  • Weld by revolution, time, collapse distance, or absolute distance.
  • High precision servo spin drive with orientation accuracy of ±0.1 degree.
  • 150mm stroke for greater versatility and easier part loading/unloading.
  • Menus available in Chinese and English versions.

Detailed Photos

Servo Spin Welder Detail 1 Servo Spin Welder Detail 2 Servo Spin Welder Detail 3

Operation Performance

Spin welding is compatible with most thermoplastics, especially PP and PE. It requires no consumables, produces no fumes, and is easy to automate. The heat is strictly confined to the weld interface, ensuring the integrity of the surrounding material.

Sequence of Operation: Load parts → Initiate activation → Actuator contact → Servo spin at programmed RPM → Cooling under pressure → Retract to home position → Remove welded part.

Machine Uses

Widely used for semi-crystalline thermoplastic assembling such as manifold valves, thermal cups, water/oil filter cartridges, jugs, barrels, and round containers. It excels in repeatability and consistent welding strength.

Frequently Asked Questions

1. What materials are best suited for spin welding?
Most thermoplastics can be joined, but it is particularly effective for semi-crystalline resins like PP and PE which may be difficult to weld using ultrasonic methods.
2. How precise is the angular orientation?
The high-precision servo drive system offers an orientation accuracy of within 0.1 degree.
3. Can the machine weld different sizes of parts?
Yes, the machine features a 150mm stroke and adjustable parameters, making it versatile for various circular joint sizes and part load configurations.
4. Does this process require any adhesives or solvents?
No, spin welding is a friction-based melting process that requires no foreign materials, making it environmentally friendly and cost-effective.
5. Is the weld airtight and hermetic?
Yes, the process typically produces high-strength, hermetic, and airtight welds that are often as strong as the parent material.
6. What is the benefit of the servo motor over traditional motors?
The servo motor provides superior control over the number of revolutions, speed, and final stop position, allowing for precise indexing and consistent melt quality.

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