Servo Spin Welder Orienting Rotation Plastic Welding Machine

Customization: Available
Cooling Way: Air Cooling
Control: Semi-Automatic

Product Description

Basic Information

Model NO.:Servo Spin Welder Orienting Rotation Plastic Welding
Style:Vertical
Frequency Range:High Frequency
Electric Current:DC
Type:Continues Drive Friction Welder
Machine:Spin Rotary Friction Welders Machine
Package:Wooden Case

Product Description

Servo Spin Welder

The Servo Spin Welder Orienting Rotation Plastic Welding Machine generates heat by rotational friction at circular joints to weld thermoplastic parts. It applies axial force while rotating one part against its stationary mate. The resulting friction melts the material at the spherical interface. Once rotation stops, the material cools and solidifies, forming a welded assembly with an impervious effect. For applications requiring precise orientation, the servo motor ensures rotation stops at the exact angular position.

Key Advantages
High-quality permanent joints, hermetic seals, lower equipment costs, ease of assembly, energy-efficient operation, no ventilation required, immediate handling, and far-field welding capability without additional material requirements.
Technical Parameters KLP-D30 KLP-D40 KLP-D70
Power Output 300w 450w 750w
Power Supply AC380V/50HZ or 220v/60hz
Max Rotary Speed 300RPM
Rated Torque 18.6n-m 28.4n-m 48n-m
Max Diameter 100mm
Net Weight 320kgs 340kgs 360kgs

Detailed Photos & Features

Detailed Welding Machine
Machine Uses

Precision Control: Equipped with PLC for convenient data reading and setting. Famous brand servo motors ensure precision orientation.
Versatility: Parameters such as melting depth, rotary speed, time, and torque are fully adjustable.
Efficiency: All-in-one movable design saves floor space while providing high jointing strength.

Applications & Technology

Welding Illustration

This technology is ideal for thermoplastic parts with spherical joints, particularly crystalline resins like PE and PP which are difficult to weld using ultrasonic methods. Common applications include:

  • Industrial filters (Oil, Water, Air, Medical)
  • Tubes and Circular Cups/Mugs
  • Barrels and spherical thermoplastic objects

Technical Considerations

01. Material Considerations

Semicrystalline thermoplastics are more readily joined via spin melting. Using compatible polymers allows for reliable hermetic seals.

02. Joint Design

Joints must be on a circular axis and allow for adequate collapse distance. Flash trap slots are recommended to prevent overflow.

03. Control Parameters

Key factors include surface velocity, axial press speed, weld depth, and hold time to ensure bond strength.

Welding Depth and Hold

Frequently Asked Questions

Q1: What materials are best suited for spin welding?
Spin welding is ideal for thermoplastics with a circular axis, especially crystalline resins like PE and PP that are challenging for ultrasonic welding.
Q2: Can the machine achieve precise angular orientation?
Yes, the servo-driven system allows the rotation to stop at a precise angular position, ensuring parts are oriented correctly relative to each other.
Q3: What are the key parameters for a successful weld?
Primary control parameters include surface velocity (RPM), axial press speed, welding depth, and hold time during the solidification phase.
Q4: Is the joint produced by this machine air-tight?
Yes, the process is specifically designed to produce high-strength joints and hermetic seals suitable for filters and containers.
Q5: Does the machine require additional welding materials?
No, spin friction welding is a solid-state process that fuses the base materials together using heat generated by friction, requiring no external fillers or adhesives.
Q6: What certifications do these welding machines carry?
The equipment typically conforms to international standards, including CE and RoHS certifications.

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