China Manufacturing Machinery Hydraulic Type Friction Welding Machine Specialize in Copper and Aluminum Cable Lugs

Customization: Available
Cooling Way: Air Cooling
Control: Automatic

Product Description

📌 Basic Information
Model NO.
YE-C20
Style
Horizontal Type
Frequency Range
High Frequency
Electric Current
AC
Type
Inertia Friction Welder
Machine
Custom Machine
Control Type
PLC Control
Touch Screen
Color LCD Touch Screen
Input System
Intelligent Digital Input System
Package Size
180.00cm * 100.00cm * 150.00cm
Gross Weight
10000.000kg
Production Capacity
1000 Set/Year
⚙️ Product Description
Continuous drive friction welder (servo numerical control type)
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Machine base: High strength steel plate used for welding to withstand high thrust and improve accuracy. Annealing treatment ensures durability and friction welding process quality.
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Spindle: Uniquely designed bearings to withstand high-speed rotation and high thrust. Cast iron spindle body fixed to the main box for maximum durability.
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Sliding table (linear guide): Adopts Taiwan Shangyin heavy linear guide rail to minimize sliding resistance.
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Spindle drive system (servo motor): Driven by a servo motor and transmitted by a strong belt. Speed can be set arbitrarily via frequency conversion control.
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Slide table position detection: High-precision magnetic scale (electronic ruler) allows numerical input settings without tedious manual adjustments. Non-contact and maintenance-free.
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Oil pressure control: Proportional valve controlled by a unique program for high precision joint results. Closed-loop hydraulic system ensures pressure stability.
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Microcomputer Control (PLC): Omron PLC controller ensures the stability of product welding.
📊 Specification Sheet (Standard Type)
Model Max Forging Force (kN) Max Spindle Speed (RPM) Weld Diameter (Carbon Steel) mm Rotary Fixture Length (mm) Move Fixture Length (mm) Max Travel (mm) Gross Power (kW) Weight (tons)
YE-C5 50 4000 Φ5-φ16 25-260 50-450 300 15 2.5
YE-C10 100 3500 Φ5-φ20 25-260 50-450 300 25 4
YE-C20 200 3000 Φ5-φ32 25-260 100-500 300 38 6.5
YE-C32 320 2000 Φ5-φ40 30-260 100-500 300 73 7
🖼️ Product Showcase
❓ Frequently Asked Questions
Q1: What is a continuous drive friction welder?
It is a solid-state welding process that generates heat through mechanical friction between workpieces. The continuous drive version uses a servo motor to maintain constant rotation until the welding parameters are met.
Q2: How does the PLC control system improve welding quality?
The Omron PLC controller monitors and regulates all welding parameters in real-time, ensuring high repeatability and stability for every joint produced.
Q3: Can the machine handle different diameters of materials?
Yes, depending on the model (from YE-C5 to YE-C32), the machine can weld diameters ranging from Φ5mm up to φ40mm for medium carbon steel.
Q4: What are the benefits of the servo numerical control type?
It allows for precise spindle speed settings, high-accuracy position detection via magnetic scales, and easy adjustments through a digital touch screen interface.
Q5: Is the machine suitable for heavy-duty industrial use?
Absolutely. The machine base is constructed from high-strength steel plate with annealing treatment, and the spindle is designed to withstand high thrust and high-speed rotation for long-term durability.
Q6: How is the pressure controlled during the welding process?
We use a unique program to control a proportional valve within a closed-loop hydraulic system, ensuring stable and high-precision thrust throughout the joint process.

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